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Appendix
LEAKBLOK
Chapter 01
Global Leading Innovative Green Process
NET* approved in 2013, specially invented unique method of UMCS* & UMPS* contribute to excellent reduction of VOC* empounding and manufacturing process. LEAKBLOK® is proven reliability frm VOC* emisson compare with existing conventional compressed sheet materials.
*NET : New Excellent Technology
*UMCS : Unique Mechanical Compounding System
*UMPS : Unique Machinery Process System
*VOC : Volatile Organic Compounds
*CNAF : Compressed Non-Asbestos Fiber Gasket
Chapter 02
Global Leading Innovative Green Process
1. Excellent Gas Permeability
High grade of next generation gasket, LEAKBLOK® shows excellent gas permeability with
dedicated
protection from fugitive emission control which is considered the possible risk of fire &
explosion etc. It provides distinguish level of TA-Luft acceptance criteria.
2. Peak Pressure & Blow out Test
- Test Result
- Leak rate on internal pressure applied
According to Global oil major’s Type Acceptance Test, it verify stable sealing performance
without leakage and breakage when internal pressure increasing over 60 bar with minimum
gasket seating stress maintains. This test shall meet the qualification at variety
applicable condition what related industries required.
3. Steam Cycle Test
Based on excellent gas permeability, it provides stable sealability at steam application
compare with cinventional CNAF*. Normally drastic change of thermal or pressure cycling is
highly effected on sealiability, but high dense inner structure of LEAKBLOK® enhance much
longer and lower life cycle cost for customers.
4. Durability Test
Actual field test performed at a chemical plant in Korea to confirm excellent durability
above specified condition and leakage has not detected at steam line for 1,000 days.
Chapter 03
Exceptional Electrical Isolation Performance
1. Electrical Isolation Performance Test
In accordance with authorized institute, LEAKBLOK® represents outstanding application of electrical isolation performance. Compare to testing result with conventional CNAF* and reinforced PTFE materials, LEAKBLOK® has the highest level of electrical isolation performance at ambient and water dipping conditions.
Chapter 04
Excellent Sealability at Low Seating Stress
1. Stress Relief Test
With superior heat resistance of LEAKBLOK®, above test result demonstrates excellent sealability on against critical applicable conditions (High tempertaure & pressure but decreasing seating stress.) This strength has shown stable sealing advantage on relief bolting stress at high temperature condition.
2. Low Seating Stress Test
With special UMCS*, LEAKBLOK® shows outstanding stability at low sealing stress and suitable where difficulty to applying standard torque in actually assembling construction fields.
*UMCS : Unique Mechanical Compounding System
Chapter 05
Less Deformation
Deformation Test(Preselection Test)
Simultaneously applied condition of high seating stress 120 MPa and 200°C, LEAKBLOK® has strong
physical properties and less deformation while testing verification of gasket thickness, surface
change and breakage.
Chapter 06
Easy Removability
1. Removability Test
LEAKBLOK® has designed to consider
maintnancecost reduction in industrial fields. Performed
testing under the condition of 120 MPa and 200°C, LEAKBLOK® has shown excellent and easy
removability with no adhesive on the flange which dedicated to cost saving and flange
protection.
2. Removability for Heating Cycle Test
- High Temperature and Pressure test
- 200°C x 96 hours : 1 Cycle x 4 Days(10 hours Heating + 14 hours Cooling)
Outstanding surface quality of LEAKBLOK® has an exceptional removability without anti-stick surface treatment. Unique surface roughness fulfill less deformation, good adaptability for flange irregulatities.
Chapter 07
Sheet in Roll - by MECS 1st in the world
1. Mill Edge Colling System(MECS) as Various Customers Requiments
Focus on cost minimization, LEAKBLOK® is independently supplying MECS*/SECS* considerably efficient to cost reduction, benefits from unnecessary loss, productivity enhancement etc. It provides unique ‘TAILOR MADE’ solution from SECS* with various width of roll base international standard by fulfill customer’s automation facilities, customized process characteristics.
Chapter 08
Excellent Productivity
Specially designed by UMCS* process contribute to remarkable improvement on high productivity and excellent die-cutting ability caused from conventional CNAF*.
*UMCS : Unique Mechanical Compounding System
*CNAF : Compressed Non-Asbestos Fiber Gasket