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Appendix
LEAKBLOK
Chapter 01
Global Leading Innovative Green Process
NET* approved in 2013, specially invented unique method of UMCS* & UMPS*
contribute to excellent reduction of VOC* empounding and manufacturing process. LEAKBLOK® is
proven reliability frm VOC* emisson compare with existing conventional compressed sheet
materials.
LEAKBLOK® 是最先进的环保板材,在 2013 年通过 LEAKBLOK® 开发的 UMCS* 和 UMPS* 方法通过 NET* 认证,从制造过程到成品不排放 VOC*。
*NET : New Excellent Technology
*UMCS : Unique Mechanical Compounding System
*UMPS : Unique Machinery Process System
*VOC : Volatile Organic Compounds
*CNAF : Compressed Non-Asbestos Fiber Gasket
Chapter 02
Global Leading Innovative Green Process
1. Excellent Gas Permeability
High grade of next generation gasket, LEAKBLOK® shows excellent gas permeability with
dedicated
protection from fugitive emission control which is considered the possible risk of fire &
explosion etc. It provides distinguish level of TA-Luft acceptance criteria.
LEAKBLOK® 是一种高性能的下一代垫片,具有出色的气密性,是一种甚至可以考虑火灾或爆炸等潜在泄漏的垫片。
2. Peak Pressure & Blow out Test
- Test Result
- Leak rate on internal pressure applied
According to Global oil major’s Type Acceptance Test, it verify stable sealing performance
without leakage and breakage when internal pressure increasing over 60 bar with minimum
gasket seating stress maintains. This test shall meet the qualification at variety
applicable condition what related industries required.
3. Steam Cycle Test
Based on excellent gas permeability, it provides stable sealability at steam application
compare with cinventional CNAF*. Normally drastic change of thermal or pressure cycling is
highly effected on sealiability, but high dense inner structure of LEAKBLOK® enhance much
longer and lower life cycle cost for customers.
基于优异的气密性,与现有的压缩垫片相比,即使在蒸汽试验中也显示出稳定的气密性。 温度和压力的变化会影响气密性,但 LEAKBLOK®
出色的组织结构有助于通过提高气密性和增加耐用性来降低更换垫片的成本。
4. Durability Test
Actual field test performed at a chemical plant in Korea to confirm excellent durability
above specified condition and leakage has not detected at steam line for 1,000 days.
耐久性验证在国内某化工厂进行了性能检查,现场蒸汽管线安装后1000多天无泄漏,这归功于客户对耐久性的满意。
Chapter 03
Exceptional Electrical Isolation Performance
1. Electrical Isolation Performance Test
In accordance with authorized institute, LEAKBLOK® represents outstanding application of electrical isolation performance. Compare to testing result with conventional CNAF* and reinforced PTFE materials, LEAKBLOK® has the highest level of electrical isolation performance at ambient and water dipping conditions. LEAKBLOK® 通过认可的测试机构的验证,表现出比传统压缩垫片和增强 PTFE 材料更优越的电气性能,即使在室温下的浸泡条件下也表现出高水平的绝缘性能。
Chapter 04
Excellent Sealability at Low Seating Stress
1. Stress Relief Test
With superior heat resistance of LEAKBLOK®, above test result demonstrates excellent
sealability
on against critical applicable conditions (High tempertaure & pressure but decreasing
seating
stress.) This strength has shown stable sealing advantage on relief bolting stress at high
temperature condition.
可以看出,LEAKBLOK®优异的耐热性/密封性能即使在快速变化的操作条件下(高温/高压/降低体表压力)也能保持密封性能,具有可用的优势。
2. Low Seating Stress Test
With special UMCS*, LEAKBLOK® shows outstanding stability at low sealing stress and suitable
where difficulty to applying standard torque in actually assembling construction fields.
通过 LEAKBLOK® 的特殊 UMCS* 方法,即使在低体压下也表现出优异的密封性能,这在压缩垫片中难以应用,并且可以应用于现场工作中难以充分紧固的恶劣环境。
*UMCS : Unique Mechanical Compounding System
Chapter 05
Less Deformation
Deformation Test(Preselection Test)
Simultaneously applied condition of high seating stress 120 MPa and 200°C, LEAKBLOK® has strong
physical properties and less deformation while testing verification of gasket thickness, surface
change and breakage.
可以看出,即使在 120 MPa 的高体表压力和 200°C 的高温下,通过 LEAKBLOK® 出色的物理强度,垫片的厚度和体积变化也最小化。
Chapter 06
Easy Removability
1. Removability Test
LEAKBLOK® has designed to consider
maintnancecost reduction in industrial fields. Performed
testing under the condition of 120 MPa and 200°C, LEAKBLOK® has shown excellent and easy
removability with no adhesive on the flange which dedicated to cost saving and flange
protection.
即使在 120 MPa 的高阀体表面压力和 200°C 的高温下,LEAKBLOK® 出色的分离性能也使其在维护期间易于更换垫片,并且可以在对法兰表面造成最小损坏的情况下进行更换。
2. Removability for Heating Cycle Test
- High Temperature and Pressure test
- 200°C x 96 hours : 1 Cycle x 4 Days(10 hours Heating + 14 hours Cooling)
Outstanding surface quality of LEAKBLOK® has an exceptional removability without anti-stick
surface treatment. Unique surface roughness fulfill less deformation, good adaptability for
flange irregulatities.
1LEAKBLOK® 出色的防粘性能显示出比现有压缩板更出色的可拆卸性,无需额外的后处理。
Chapter 07
Sheet in Roll - by MECS 1st in the world
1. Mill Edge Colling System(MECS) as Various Customers Requiments
Focus on cost minimization, LEAKBLOK® is independently supplying MECS*/SECS* considerably
efficient to cost reduction, benefits from unnecessary loss, productivity enhancement etc. It
provides unique ‘TAILOR MADE’ solution from SECS* with various width of roll base international
standard by fulfill customer’s automation facilities, customized process characteristics.
借助 LEAKBLOK® 独特的 MECS* 和 SECS* 方法,它可以提供针对“客户定制”大规模生产系统优化的宽度和长度,从而通过减少损失和提高生产率来节省创新成本。
Chapter 08
Excellent Productivity
Specially designed by UMCS* process contribute to remarkable improvement on high productivity
and excellent die-cutting ability caused from conventional CNAF*.
LEAKBLOK®独有的UMCS*方法,显着改善了现有CNAF*造成的可加工性低导致的生产率下降问题,LEAKBLOK®的易冲压性和可加工性有助于提高客户的生产率。
*UMCS : Unique Mechanical Compounding System
*CNAF : Compressed Non-Asbestos Fiber Gasket